TR-TB-150 Type Fully Automatic Labeling Machine
During the production process, there is no need for a dedicated person to monitor each step of the machine’s operation. All steps are automatically controlled. The exception is when changing the toner ribbon and labels, which are designed in a user-friendly way that does not require a dedicated person to supervise. The first-class processing and manufacturing techniques use SUS304 stainless steel material (except for special parts) for the machines. They fully comply with cGMP, FDA and EU certification requirements. The machine’s appearance features clear lines and a perfect structure.
Samples:
Features:
1. The power-driven synchronous tension control supply label ensures stable and rapid supply, guaranteeing the speed of label dispensing and the accuracy of label application.
2. The bottle-packing mechanism uses synchronous rubber rollers with stepless speed control, allowing for the arbitrary setting of the bottle-packing intervals.
3. The correction mechanism employs synchronous chains, ensuring smooth and precise correction.
4. The pressing mechanism is adjusted by a screw, with precise operation and a wide adjustment range. It can be used for bottles of various specifications.
5. Label synchronization positioning mechanism, with label positioning error of ±0.2mm.
6. Touch-based human-machine operation interface. Any abnormal human-machine display will guide the troubleshooting process. The operation is simple, and anyone can easily operate and quickly use this equipment.
7. Install multiple emergency stop buttons at appropriate positions on the production line. These buttons can be used to ensure the safety of the connection operation and facilitate smooth production.
8. The label separation distance is automatically calculated by the microcomputer based on the length and photoelectric components. There is no need to adjust the position of the photoelectric device. Any label length can be modified on the human-machine interface, making it very convenient to use.
9. Multiple memory groups function. Changing settings does not require re-adjustment of parameters, and the operation is more convenient.
10. Intelligent operating system. No need to adjust the optical position when changing products, enabling rapid production line reconfiguration.
11. The label head can be adjusted freely and is suitable for use with various bottle sizes.
12. The case is made of stainless steel SUS304 and T6 aluminum alloy, which will never rust.
Specification:
| Suitable Label: | 3-5mm, Various non-transparent labels in shapes such as rectangles, squares, ovals, circles, etc. Spacing: 3-5mm |
| Production Capacity | Single-sided labeling: 30 - 60 bottles/ minute (depending on the size of the bottles and labels) |
| Labeling Accuracy: | 1mm (excluding the deformation of the bottle itself) |
| Labeling Qualification Rate: | ≥ 99.9% |
| Maximum Label Supply: | Diameter: 350mm, Inner diameter of paper roll: 76mm (customizable) |
| Accuracy of marking: | 0.2mm |
| Direction of material entry and exit: | Left in → Right out / Right in → Left out |
| Applicable Container Range: | Length: 15 - 250mm, Width: 10 - 200mm, Height: 15 - 500mm (customizable) |
| Applicable Label Roll Range: | Core diameter: 76mm, outer diameter: 360mm |
| Voltage Specification | AC220V 60Hz ，Single phase |
| System Power: | 2KW |
Function:
1. Labeling Motor System: It adopts the original Japanese Yaskawa medium inertia servo motor system. The response speed is 1200 times/ minute, with strong torque and high speed. It has closed-loop control, ensuring no loss of synchronization. It avoids unstable situations such as missed labeling, skewed labels, or inaccurate label placement. The stop accuracy is 0.2mm.
2. PLC Operation Control System: The latest PLC series of German SIEMENS (Siemens) SMART, with 40 input/output points, has extremely fast response speed and high stability. It can complete all labeling calculations and preparations upon startup, truly representing an intelligent control system.
3. Human-machine Operation Interface: The latest advanced touch-type human-machine interface. The display is clear, all in Chinese, facilitating operation. The interface shows real-time parameters of the entire machine's operation. It has an extremely powerful self-diagnosis function. In case of abnormal faults, such as running out of labels and ribbons, belt breakage, paper omission, reaching the counting setting limit, or mechanical abnormalities, it will automatically stop, issue an alarm, and immediately display the cause and the solution. The cantilever screen design is convenient for manual multi-angle operation.
4. Conveying Drive System: Worm gear worm drive motor and gearbox. High quality, durable. Ensures efficient and synchronized operation of the conveying and labeling processes.
5. Servo Labeling System: The main head for sending labels, applying labels, and recovering the base paper is an independent system. It can easily complete labeling and batch number printing, providing high-speed, stable, and precise labeling. There will be no label breakage phenomenon.
6. Synchronous Chain Correction Mechanism: By adopting the synchronous chain correction mechanism, it ensures that the Bottles are stable and precise. Even for bottle shapes with pronounced curvature, it can accurately position and balance the correction. After precise correction, it proceeds to the synchronous conveying upper pressing mechanism, thereby completing the precise labeling.
7. Synchronous Upper Pressure Conveying Mechanism: The upper pressure conveying mechanism is driven by the same motor through a crank arm device. The upper pressure mechanism adopts a double-layer synchronous chain to ensure that the bottles are conveyed vertically and stably, with precise positioning and no tilting, thereby achieving precise positioning for labeling.
8. Round Bottle Fixed-point Labeling Mechanism (optional): A round bottle labeling mechanism can be added. Customized rubber-coated roller labeling mechanism, high-speed rotating label application, fast speed, no bubbles, no scratches.
9.Label Dispensing and Attaching Mechanism: The servo motor is used for label dispensing to ensure the accuracy, stability and speed advantage of label attaching. The speed of bottle conveying by the bottle feeding and clamping mechanism is 0.5 seconds faster than the label attaching speed, which makes the label taut and flat, thus ensuring that there are no bubbles or wrinkles in the label attaching.
10. Two-wing Universal Adjustment Function: The two wings of the machine can be adjusted in all directions to any angle, fully meeting the customer's requirements. For products such as conical bottles and concave bottles, perfect labeling can be achieved.
11. Original imported NSK and NTN transmission bearings from Japan, ensuring the equipment operates stably and at high speed for a long time.
12. Conveyor Belt: Utilizes fully imported small pitch conveyor belts, which minimize the shaking of bottles during high-speed transportation and enhance the stability of label application accuracy.
13. During the production process, there is no need for a dedicated person to monitor each step of the machine's operation. All steps are automatically controlled. The exception is when changing the toner ribbon and labels, which are designed in a user-friendly way that does not require a dedicated person to supervise. The first-class processing and manufacturing techniques use SUS304 stainless steel material (except for special parts) for the machines. They fully comply with cGMP, FDA and EU certification requirements. The machine's appearance features clear lines and a perfect structure.