TR-XG-2S Automatic Servo Motor Independent Tracking Capping Machine
The TR-XG-2S Capping Machine is the latest integrated tracking servo motor capping machine from TRPACK. The equipment adopts the independent tracking form of servo cap securing. The entire machine consists of the cap-securing mechanism, the conveying mechanism and the control system. The overall structure of the machine is simple, easy to adjust, has high production efficiency and strong versatility.
Applicable Bottle
Application:
1. Convenient and Durable: The clamping belt employs a servo motor-driven one-piece molded belt for long-lasting durability, ensuring bottles remain stable during capping. Changeovers require only adjusting the bottle clamping belt spacing for quick and convenient operation.
2. Tracking Capping: The capping manipulator picks up the cap and completes the capping function while tracking the bottle's movement.
3. No Damage, Cap-friendly Design: Silicone soft-grip capping wheels with servo motor-controlled adjustable torque, suitable for high-torque capping.
Samples:
Features:
1. High Precision & Stability: The servo motor drive ensures precise control of the screwing torque, speed and angle. It supports constant torque or pulse torque output modes, effectively preventing seal failure or bottle cap damage. The closed-loop control system adjusts parameters in real time, maintaining process consistency even under high-speed operation.
2. Easy Operation & Efficient Maintenance: The fully touch-screen PLC control and human-machine interface simplify parameter settings, support formula storage and retrieval, and enable quick adjustment of cap-latching height, speed and torque when changing packaging specifications; the modular design facilitates maintenance, the servo system reduces mechanical wear and tear, and shortens downtime.
3. Production Efficiency & Cost Optimization: The tracking design enables the cap-securing head to synchronously track the moving bottles, achieving continuous sealing without waiting for pauses, thereby increasing the production line speed; intelligent monitoring and automatic rejection functions reduce the waste rate, and energy-saving design lowers energy consumption.
4. Flexibility and adaptability: The equipment can be compatible with various bottle shapes and cap shapes. By adjusting parameters, it can cover different size ranges (such as bottle height from 110mm to 250mm, cap diameter from 20mm to 80mm); The servo programming capability supports rapid switching of production tasks, meeting the needs of multiple varieties and small batches.
Specification:
| Capping Head | 2002/3/4 |
| Applicable Bottle Type | Bottle Mouth Diameter: Φ25mm-φ118mm; Bottle Shoulder Height: 110mm-250mm Customization Accept |
| Applicable Caps Type | Cap Diameter: Φ15mm-φ40mm; Cap Height: 15mm-65mm (Distance from the pump nozzle to the center of the cap ≤ 45mm.) Customization accepted to client's packaging material. |
| Production Capacity | ≥ 60 bottles/min (Using a 500ml shampoo product as an example) *Actual production capacity may vary based on product dimensions, packaging material properties, filling material characteristics, and other factors. |
| Air Operated Resource | 0.6 ~0.8Mpa (Use dry and clean compressed air.) |
| Voltage | AC 380V; 50Hz; Three-phase five-wire system |
| Total Power | 4KW |
| Air Consumption | 200 L/min |
| Overall Dimensions (Main Machine) |
2700*1750*2300mm (L*W*H) |
| Overall Weight | 2000 KG |
Function:
1. Clamping Belt.
2. Tracking Capping.
3. Silicone Soft-grip Rotary Cap Holder.
4. The cap conveyor track employs an overall track design (with two conveyor tracks) to prevent cap jamming.
