TR-XG-5S Automatic Servo Motor Integrated Tracking Capping Machine
The TR-XG-5S Capping Machine is the latest integrated tracking servo motor capping machine from TRPACK. The equipment adopts an overall integrated tracking form of servo cap securing. It is composed of a horizontal tracking module, a servo cap-securing mechanism, a circular cap-securing mechanism, and a Schneider control system. The machine’s simple, easy-to-adjust structure offers high production efficiency and strong versatility.
Applicable Bottle
Application:
1. Liquid Personal Care Products:
Application Scenarios: Shampoo, conditioner, body wash, hand soap, laundry detergent, disinfectant, etc.
Application Requirements: Equipment ensures tight thread engagement between caps and bottle necks through automated capping to prevent leakage while meeting high-cleanliness production standards.
2. Skincare and Cosmetics:
Application Scenarios: Serums, lotions, creams, toners, etc.
Application Requirements: Filling and capping operations. Some equipment integrates nitrogen purging to isolate oxygen and extend product shelf life.
3. Special Bottle and Cap Shapes:
Application Scenarios: Irregularly shaped bottles (e.g., square, conical) and complex caps (e.g., pump heads, spray nozzles, child-resistant caps).
Application Requirements: Achieve integrated “cap placement-capping-screw-tightening” operations to minimize manual intervention.
Samples:
Features:
1. High Precision & Stability: The servo motor drive ensures precise control of the screwing torque, speed and angle. It supports constant torque or pulse torque output modes, effectively preventing seal failure or bottle cap damage. The closed-loop control system adjusts parameters in real time, maintaining process consistency even under high-speed operation.
2. Easy Operation & Efficient Maintenance: The fully touch-screen PLC control and human-machine interface simplify parameter settings, support formula storage and retrieval, and enable quick adjustment of cap-latching height, speed and torque when changing packaging specifications; the modular design facilitates maintenance, the servo system reduces mechanical wear and tear, and shortens downtime.
3. Production Efficiency & Cost Optimization: The tracking design enables the cap-securing head to synchronously track the moving bottles, achieving continuous sealing without waiting for pauses, thereby increasing the production line speed; intelligent monitoring and automatic rejection functions reduce the waste rate, and energy-saving design lowers energy consumption.
4. Flexibility and adaptability: The equipment can be compatible with various bottle shapes and cap shapes. By adjusting parameters, it can cover different size ranges (such as bottle height from 110mm to 250mm, cap diameter from 20mm to 80mm); The servo programming capability supports rapid switching of production tasks, meeting the needs of multiple varieties and small batches.
Specification:
| Capping Head | 1 |
| Applicable Bottle Type | Bottle Mouth Diameter: Φ50mm - 120mm; Bottle Shoulder Height: 110mm-250mm Customization Accept |
| Applicable Caps Type | Cap Diameter: Φ15mm - 40mm; Cap Height: 15mm-65mm (Distance from the pump nozzle to the center of the cap ≤ 45mm.) Customization accepted to client's packaging material. |
| Production Capacity | ≥ 60 bottles/min (Using a 500ml shampoo product as an example) *Actual production capacity may vary based on product dimensions, packaging material properties, filling material characteristics, and other factors. |
| Air Operated Resource | 0.6 ~0.8Mpa (Use dry and clean compressed air.) |
| Voltage | AC 380V; 50Hz |
| Total Power | 10KW |
| Air Consumption | 200 L/min |
| Overall Dimensions (Main Machine) |
2700*1500*2600mm (L*W*H) |
| Overall Weight | 2500 KG |
Function:
1. Cap Feeding System:
Circular, equally spaced straight cap conveyor track；
Five sets of mechanical grippers for automatic, precise cap retrieval.
1.1 Linear Cap Conveyor Track: Utilizes POM flexible conveyor chain to prevent cap jamming and ensures long-term use without contaminating bottle caps.
1.2 Equal-distribution Transport Bottle Cap Track: Utilizes a rotary cap-distribution system with adjustable pump cap spacing.
2. Bottle Separation System: Utilizes a clamping conveyor belt to evenly space bottles apart, ensuring the bottles remain intact.
2.1 Bottle condition prior to capping: Bottles are tightly packed.
2.2 Condition after bottle separation by the device: Spacing between bottles corresponds to the spacing of the capping heads.
3. Automatic Cap Retrieval System: Upon bottle detection by the photoelectric sensor, the robotic claw automatically retrieves caps from the rotary cap distribution system. The lateral transfer module tracks the bottle.
Tube straightening device, ensuring qualified pumptube insertion into bottles.
4. Automatic Capping System:
After automatic cap retrieval and tube alignment, the PLC centrally controls the bottle and capping gripper to move to the synchronization point. The capping head then descends to begin capping (while the bottle-holding module ensures the bottle remains stable during capping). When the capping torque reaches the preset value, the capping head automatically releases and returns to its original position to retrieve another cap and cap the next bottle.
5. Silicone soft-grip capping mechanism with servo motor control for adjustable torque, suitable for high-torque capping applications. Ensures caps remain undamaged during capping (utilizes a three-claw capping system).
6. The entire machine is equipped with multiple servo systems, including servo control for the capping head.
