Serum

Whether you run a single Serum packaging product or a wide range of Serum packaging, our complete Serum packaging range of machines is excellent for companies dedicated to handling Serum packaging precisely and aesthetically.

Customer Pain Points

Problem Customer Faced

For Business (B2B)

Inability of Production Efficiency to Meet Market Demand?

Existing production lines are slow, lowly automated, with high failures and downtime, yielding insufficient output. They can't handle surging orders or rapid new launches, bottlenecking growth. Symptoms: slow cycles, poor machine coordination, heavy manual intervention.

High Energy Consumption and Maintenance Costs of Traditional Equipment?

Older equipment uses inefficient drives (pneumatic, high-power motors) and wear-prone structures, wasting electricity and air. Frequent repairs raise costs for parts, technicians, and services, keeping maintenance expenses high.

High Defect Rate Caused by Poor Equipment Stability?

Poor accuracy, complex setups, and fluctuations cause defects: inaccurate filling, loose caps, misaligned labels, bad seals, damaged film. High defects waste materials, add rework labor, raise costs, and damage brand reputation.

For B2C Clients

Large Equipment Footprint, Cannot Fit in the Workspace?

Traditional equipment prioritizes function, resulting in bulky designs. SMEs and creators face limited workshop/studio space; oversized machines can't fit or encroach on operations, preventing automated production implementation.

Difficulty Achieving Small-Batch Production?

Large lines suit mass single-item production but require lengthy, labor-intensive changeovers. SMEs need frequent switches for varied, small-batch products; replacing molds and adjusting parameters takes hours, with high costs, unfit for flexible manufacturing.

Complex Equipment Operation Requires Specialized Skills

Complex interfaces with jargon intimidate users, demanding extensive training. SMEs lack engineers, facing high costs, operational risks, and reliance on external support for issues.

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Why Choose Us

Serum Technical Highlights

High-Precision Liquid Filling & Intelligent Sealing System

Achieves ±0.1% filling accuracy for essence solutions using servo-controlled pumps compatible with various viscosities. Intelligent sealing ensures complete integrity for aluminum foil and composite films, with vision inspection to prevent leakage. Supports quick changeover between sheet masks, sleep masks, and other packaging types, enabling efficient, contamination-free integrated filling and sealing while enhancing mask packaging quality and line efficiency.

Automatic Labeling & Vision Positioning Technology

Integrates high-precision labelers with CCD vision systems for accurate front/back labeling of mask pouches and anti-counterfeit labels on boxes. Automatically detects packaging position to ensure bubble-free, aligned labeling. Compatible with various materials including adhesive labels, transparent films, and security labels, meeting diverse packaging needs for sheet masks and cream masks while enhancing brand image and product value.

Flexible Cartoning & Secondary Packaging Integration

Cartoner employs adaptive robotic hands and guide mechanisms to handle various mask boxes, outer cartons, and gift sets. Automatically completes box opening, mask placement, insert loading, and sealing. Integrated weight check and QR code scanning ensure packaging integrity and traceability. Flexible design supports quick changeover for mixed packaging and seasonal sets, enhancing packaging versatility.

Robotic Palletizing & Smart Logistics System

Utilizes 6-axis robots with 3D vision for automatic case grasping, pattern recognition, and intelligent stacking. Customizes pallet layouts based on storage needs, seamlessly connecting with upstream packaging lines. Handles mixed-size cases simultaneously , improving space utilization by 40% and building a smart logistics loop from packaging to warehouse.

Digital Line Control & Smart Manufacturing Platform

Central control system integrates the entire mask packaging process from filling, pouching, cartoning, case packing to palletizing, enabling unified recipe management, production monitoring, and quality traceability. Compatible with MES/ERP systems for real-time OEE and energy consumption analysis. Features remote diagnostics and predictive maintenance, helping mask manufacturers build Industry 4.0 smart factories and improve overall operational efficiency.

Custom Design

Customized Solutions

Flexible Production Mode Configuration

We provide complete packaging solutions for mask products, from R&D to mass production. For new product development and small-batch trial production, we offer cost-effective semi-automatic filling equipment compatible with manual loading and packaging stations. For large-scale production needs, we deliver modular fully automated production lines that enable fully automated operation from essence filling, sheet feeding, sealing, to final output. The equipment features quick changeover capabilities, supporting rapid transition between different mask specifications and significantly enhancing production flexibility.

Extensive Packaging & Formula Compatibility

Our equipment is compatible with various mask packaging formats, including sheet mask pouches, sleep mask jars, and application mask tubes. Packaging specifications can cover the full range from single-use trial packs to multi-piece family packs. For different essence formulations—whether lightweight aqueous solutions, viscous serums, or special functional formulas—stable and efficient packaging is ensured by adjusting filling parameters and production processes, guaranteeing consistent product quality.

Intelligent Packaging & Inspection Integration

The system integrates automatic sheet loading, precise filling, sealing, and online inspection functions. Equipped with high-precision vision inspection systems, it enables real-time monitoring of sheet positioning, essence levels, and packaging seal integrity. Supports automatic feeding and forming of various packaging materials, ensuring end-to-end quality control from primary to secondary packaging, effectively improving product pass rates and production line intelligence.

Integrated Line Customization

Leveraging our integration expertise in the skincare packaging field, we offer "Intelligent Mask Packaging Line" customization services. We can seamlessly integrate equipment such as essence preparation systems, sheet handling devices, filling and sealing machines, vision inspection systems, cartoners, and case packing equipment according to your capacity needs and process characteristics. This enables full automation from raw material processing and product packaging to finished goods storage, maximizing overall line efficiency.

Continuous Upgrade & Technical Support

We provide ongoing technical upgrades and process optimization services to ensure equipment consistently adapts to new market demands. Supported by a professional technical team, we offer full lifecycle technical support and training services from equipment installation and commissioning to production operation, helping customers quickly respond to market changes and maintain competitive advantage.

How To Choose

How to Choose Your Machine: What You Need to Know

What are the characteristics of your toner and emulsion material?

This is the foundation for selecting filling equipment. Is your product a lightweight essence, nourishing lotion, or thick cream? The material's viscosity, flowability, air content, and corrosiveness are the core considerations.
(1) Viscosity Characteristics: Determines the type of filling pump and discharge method. High-viscosity materials require pressure filling systems, while low-viscosity materials are suitable for gravity filling, with drip-free design considerations.
(2) Composition Characteristics: Does the material contain active ingredients, acids, or oxidation-prone components? This influences the choice of pump materials and whether to configure nitrogen protection or light-proof filling systems.

What is your packaging container type and sealing requirement?

What type of packaging container do you plan to use? Glass bottles, plastic bottles, airless pumps, or tubes? Is the sealing method screw caps, pump dispensers, droppers, or foil seals?
(1) Container Compatibility: Different bottle heights, orifice sizes, and materials require matching clamping and positioning devices to ensure filling process stability.
(2) Sealing Process: Heat sealing requires temperature control systems, capping needs precise torque control, and special anti-tamper seals require additional inspection functions. Defining these needs helps configure the most suitable sealing solution.

What is your required production speed and accuracy level?

What are your expectations for production efficiency and filling accuracy? Is it for small-scale production of new product R&D, or high-efficiency large-scale mass production?
Defining target production efficiency is key to choosing between single-head or multi-head filling systems. Production speed is closely related to filling volume control accuracy and container positioning stability. Clear objectives help find the optimal balance between output and quality.

What level of automation do you require?

Which process steps do you plan to operate manually, and which to automate?
(1) Semi-Automatic: Manual loading and unloading, with automatic filling and sealing by the equipment, suitable for small-batch, multi-variety production.
(2) Fully Automatic: Automated operation throughout the entire process from bottle unscrambling, filling, sealing, labeling to cartoning.
Your choice should be based on long-term production plans, budget investment, and product consistency requirements. We can provide everything from standalone machines to smart integrated lines with quality inspection and packaging.

What are your site conditions and spatial layout?

Understanding the dimensions and layout of your planned equipment placement site is crucial for machine selection.
Is it a space-limited R&D laboratory, or an industrial plant with sufficient area? This determines whether to choose compact benchtop equipment or an integrated line designed in linear or U-shaped layouts. Our equipment features modular design, allowing flexible adaptation to different spatial conditions.

We Recommend Products

Product Recommendations

Mask

Whether you run a single mask packaging product or a wide range of mask packaging, our complete mask packaging range of machines is excellent for companies dedicated to handling mask packaging precisely and aesthetically.

Serum – Terry Packing