TRPACK Intelligent Packaging Solutions

TZH-200 High-Speed Cartoning Machine

TRPACK TZH-200 fully servo high-speed cartoning machine with high packaging efficiency, stable quality, and easy to operate. It is a high-tech product with integrated mechanical and electronic functions. It can automatically complete tasks such as folding the instructions, opening the paper box, placing the plates, printing the batch number, and sealing.
This cartoning machine uses a full servo drive, is controlled by PLC in the human-machine interface, and is monitored by photoelectric sensors at each workstation. In case of any malfunction during operation, it can automatically stop and display the reason to facilitate timely troubleshooting.
It can be used independently or connected with pillow bag machines, aluminum-plastic machines and other equipment to form a production line.

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Application:

Suitable for packaging items such as medicine sheets, pillow bags, tubes, and ampoule bottles.

Samples:

boxes applicable for cartoning machine

Features:

1. This machine is fast, has a compact structure, is easy to operate and extremely convenient to maintain. Its appearance is unique. All the exterior materials are made of stainless steel enclosures and high transparency plexiglass.
2.The molds and the guiding devices are independently designed. To replace the paper boxes, only the guide rails need to be adjusted, which is very convenient.
3.The program is fully monitored by a motion controller and equipped with an optical detection system. It can automatically detect and display, alarm for, and remove any missing instructions, sections (bottles), or paper boxes. This ensures 100% output of finished products from the discharge port. The count is also automatically displayed on the screen.
4. The rotary vacuum suction feeding mechanism is adopted, which operates smoothly and synchronously accurately. The width of the paper box can be adjusted from 35 to 84 at will, meaning that the size of the paper box can be designed arbitrarily within this range.
5.During the packaging process, the production batch number is automatically printed.
6.This machine is equipped with full servo drive and has an overload shutdown alarm function. This enables the machine to protect itself in case of sudden malfunctions during operation, thus preventing damage to the machine.
7.The paper folding mechanism is stable in performance, has a wide adjustable range, and has low requirements for paper quality. It can be adjusted arbitrarily according to the user's needs.
8.All the components in contact with the drugs, including the secondary feeding hopper, are made of stainless steel and non-toxic materials and comply with the "GMP" standards.

Specification:

Model TZH-200
Applicable Outer Boxes Quality Requirements
300–350 g/m² (depending on the size of the box)
Range of Sizes
L: 70-220mm, W: 25-84mm, H: 15-70mm （L×W×H）
Production Capacity 120-150 boxes/min
Air Operated Resource 0.5 ~0.8Mpa (Use dry and clean compressed air.)
Air Consumption 200L/min
Power Supply AC 380V 50Hz
Total Power 5.5KW
Overall Dimensions
(Main Machine)		 Standard Model
4550mm×1600mm×1700mm (L*W*H)
Overall Weight 4500 KG

Function:

1. The product is continuously fed into the equipment's cabin conveyor line (either manually placed or through an automatic tube-feeding mechanism into the conveyor bin), and the grid belt automatically adjusts the servo.

servo automatic tube-feeding mechanism

2. The paper box storage area adopts a horizontal automatic feeding design. It can store a large number of boxes at one time. The feeding belt is driven by a servo motor, which moves precisely with low noise, saving labor and time.Paper Box Feeding Station

3. The opening box device is independently driven by a servo motor. It adopts a continuous suction box method with 4 sets of suction heads. The gas supply part uses a precise rotary joint, which has good sealing performance and does not leak air. The control is convenient. In terms of transmission, it uses a planetary gear transmission method. During the overall rotation, all 4 sets of suction heads have their own rotation, making the box extraction quick and accurate.

box station

4.The automatic bottle-pushing tube is inserted into the flower box (if the push is not in place, an automatic alarm will be triggered). The feeding adopts a rear feeding multi-pusher structure, which makes the structure at the operation end of the equipment simple and the operation convenient. There are 18 feeding positions in total, and the feeding is carried out in a circular and progressive manner. During the feeding process, the products will not be damaged. The feeding is equipped with a function of not pushing out if there is no material, ensuring that the push rod does not do useless work and has a longer service life. In addition, the feeding track adopts a brand-new integrated design, which is processed and formed by a CNC machining center in one piece, minimizing the number of parts, making the slot tolerance easy to control, reducing the assembly difficulty, and also greatly improving the accuracy and stability of the equipment.Multi-Pusher Feeding Structure

5.The box closing and discharging component serves to close the box lid and output the finished paper boxes. It operates in a pure mechanical linkage mode with good synchronization. All adjustment parts are regulated by screws and are equipped with digital displays for convenient and quick operation.Box-closing and discharge assembly

6.The entire machine's electronic control system adopts a brand-configured integrated electronic control system, which is more stable, reliable, safe and energy-efficient.brand-configured integrated electronic control system

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